Wannan lokaci ne mai ban sha'awa don cibiyoyin sabis na karfe don samun kansu. Yawancin mutane sun gano cewa dole ne su samar da wasu matakan ayyuka na masana'antu don taimaka musu su bambanta kansu daga sauran cibiyoyin sabis.Sun ga babban ƙarfafawa a gefen masana'anta, kuma suna mamakin ko masana'antu. yana so ya sami sassan sarkar samar da kayayyaki, kamar yadda suke a Turai, inda masana'antu ke da masu rarrabawa. Har ila yau, dole ne su yi gwagwarmaya da tushen masana'antu na raguwa.
Wataƙila ba zai yi kama da mafi kyawun lokuta ba, amma inda akwai tashin hankali, akwai dama. Kamfanoni masu dacewa sun gane wannan.
Sabon sayan shine Laser na Trumpf 8kW, wanda ya zama samuwa a ƙarshen shekarar da ta gabata, gami da Laser na Trumpf TruLaser 5060 mai girma biyu (2D) tare da resonator na 8kW mai suna TruFlow 8000
Wannan shine inda TW Profile Services (Pty) Ltd yake. Wannan cibiyar sabis mai shekaru 22 ta girma sosai tsawon shekaru ta hanyar ba da sabis na aikin ƙarfe da sabis na abokin ciniki, yana ba ku ra'ayi game da manufofin ƙungiyar don kiyayewa. kasuwancin yana raye kuma yana da ƙarfi don shekaru 100 masu zuwa.
Kamfanin yana da kusan murabba'in murabba'in murabba'in 24,000 na kaya da sararin masana'anta akan titin Craig Road, Underbolt, Boxburg, Gauteng, tare da murabba'in murabba'in murabba'in 9,200 da ake samu a ƙarƙashin rufin.
Kamfanin Diversity Service tare da ma'aikatan 300 (200 a cikin bita, 100 a ofis) sanye take da yankan Laser, yankan plasma, bayanin martaba, lankwasawa, countersinking, guillotine, hakowa da mirgina kayan aiki da sauran kayan aiki don ƙirƙirar da yanke Ayyuka na Karfe.Yana da jiragen ruwa na motocin jigilar kayayyaki na 21 da ke kula da kusan tan 24 000 na kayan aiki a kowace shekara. Babban kayan shigar da aka yi amfani da su sun hada da dukkanin nau'i na bakin karfe da carbon karfe, kuma zuwa ƙananan aluminum da wasu kayan aiki masu mahimmanci.
Kamfanin yana sarrafa kayan a cikin nau'ikan tsari iri-iri, zanen gado da faranti kuma, kwanan nan, bututu.
Ɗaya daga cikin mataki na gaba - Neman kasuwannin da ba na al'ada ba ya kawar da matakai, hanzarta samar da kayayyaki da kuma inganta inganci don kiyaye cibiyoyin sabis mataki daya a gaba da gasar.
Joost Smuts, yanzu manajan daraktan TW Profile Services, Willie van den Berg, kawun Joost da Tony Smith, ɗaya daga cikin abokan haɗin gwiwarsa na asali, sun fara kamfanin a cikin 1994 a Gidan Refinery Road Scrap Metal Plant.yana aiki a cikin ƙaramin gini., Jemiston.
"Willie ya yi ritaya na ɗan lokaci kuma ba shi da hannun jari, yayin da Tony ke aiki a TW Profile Services.Yayin da kamfanin ya haɓaka, na ga bukatar faɗaɗa ƙungiyar abokan hulɗata kuma na sami ’yan’uwana Martin Smuts, Ben Riley da kuma Mohammed Daya da Gideon Janse van Vuuren suka shiga.”
TW Profile Services yana bin kasuwannin da ba na gargajiya ba ta hanyar sarrafa faranti masu kauri daga 100mm zuwa 300mm, waɗanda ba sa samuwa a Afirka ta Kudu, kuma suna bin TW Profile Services.
“An kafa kamfanin ne a watan Fabrairun 1994, kuma kafin mu ankara sai muka koma wata babbar masana’anta.A cikin 1998 mun sayi masana'antarmu ta farko akan Titin Moeller, Germiston.
"Mun zauna a can har sai da muka koma inda muke a yanzu inda muka gina kanmu a 2009."
"Tun daga farko, falsafar mu ita ce don samun nasara, dole ne mu bambanta da kowa, kuma har yanzu muna riƙe da hakan a yau."
“A al’adance, a cibiyar sabis, za ku ɗauki takarda ko takarda na ƙarfe daidai gwargwado, kuna ciyar da shi ko loda shi a kan na'ura, sannan ku yi bugu, bugu, bugu ko yanke, yanke, yanke da fitar da kayan aikin.Ba Mu yi ba.Muna aiki da karfe kuma muna son yin aiki a cikin sararin samaniya wanda wasu yawanci ke tsoron shiga.Ba tsarin juyin-juya-hali bane, amma idan aka gabatar da shi ga masu saye da ba su da zurfin fahimtar aikin karafa, ya zama kamar ra'ayi na musamman a duniya."
"Ko a yau, irin wannan tunanin har yanzu ana daukarsa 'marasa al'ada'.Kamfanoni masu tunani na tsofaffin makaranta sun saba da sarrafa kayan aiki masu girma wanda ba shi da sauƙi don haɓaka wasu fannonin kasuwancin su, kuma wannan shine kyawawan abubuwan da muke Abu na biyu.Kar ku manta da ni, har yanzu muna da manyan injina mai girma, amma yanki ne na gwaninta da tura sabbin fasahohi a cikin kasuwancinmu, muna neman tsalle cikin sabbin damammaki, kamar shan sarrafa bakin karfe 50mm, wanda ke kawowa. mu shiga cikin filin da kamfanin ke bunkasa."
Daraktan Sabis na Bayanan Bayanan TW.Daga hagu zuwa dama: Ben Riley, Mohammed Daya, Gideon Janse van Vuuren, Martin da Joost Smuts, da Shaun Waring
"Duk da wannan magana, cibiyar sabis tana da kyau kamar yadda ake bayarwa akan lokaci.Taken kamfanin shine: 'Muna ba da garantin isar da sauri, komai tsawon lokacin da ya ɗauka!
Cikakken Duban Zurfin Zurfin "Mun fara aikin yankan Laser ne kawai a cikin 2003 lokacin da Shaun Waring ya shiga a matsayin mai hannun jari.Shaun yana aiki a cikin masana'antar ƙarfe tun 1994 kuma yana da ƙwarewa sosai a yankan Laser.Wannan ƙwarewar ta tabbatar da cewa tana da matukar amfani ga kamfani Ƙari ne mai ƙima. "
"Ba mu kasance na farko a cikin yankan Laser ba, amma mun yi imanin cewa mun kasance daya daga cikin na farko da suka sayi Trumpf 5kW kuma daga baya Trumpf 6kW Laser a Afirka ta Kudu."
"Sayan na baya-bayan nan shine Laser na Trumpf 8kW, wanda ya isa wurin a karshen shekarar da ta gabata kuma shine irinsa na farko a Afirka ta Kudu."
Na'urar ita ce TRUMPF TruLaser 5060 mai nau'i-nau'i biyu (2D) Laser mai lebur tare da resonator 8kW da ake kira TruFlow 8000, wanda ke ƙara ƙarfin yankan Laser da 100% lokacin narkewar bakin karfe da aluminum.Lokacin yankan bakin karfe 50mm tare da Laser 6 kW, TruFlow 8000 shine sau biyu matsakaicin kauri bakin karfe da aka kayyade a baya.
Kamfanin bai ji tsoron girma ba kuma ya sayi lasers na Prima Power biyu. Dukansu suna da girman gado na 24 000 mm x 3 000 mm.
"A da, 25mm bakin karfe za a yanke tare da daidaitaccen abin yankan plasma, tare da ɗan gefuna.Duk da haka, yanzu mun sami damar yanke 25mm bakin karfe da kuma samar da cikakkiyar gefen ta amfani da fasalin BrightLine, wanda, a tsakanin sauran siffofi, ya inganta matakan yankewa.”
“ Girman gadon da ke kan wannan injin yana da tsayin mita 6 da faɗin mita 2.Kamar yadda kuke gani, ba ma jin tsoron ba abokan cinikinmu sabis na yankan kayan kauri da zanen gado mafi girma. ”
Yanke Capability TW Profile Services yana da jimlar 10 Laser yankan, ciki har da takwas Trumpf inji da biyu 24m x 3m Prima Power inji, iya yankan carbon karfe daga 0.5mm zuwa 25mm lokacin farin ciki, ciki har da tukunyar jirgi farantin, aluminum daga 0.5mm zuwa 20mm da 50mm. bakin karfe.
A gefen bayanan, suna da injunan bayanin martaba guda takwas waɗanda zasu iya yanke kayan daga 6mm zuwa 300mm.
A cikin sashen plasma, suna da masu yanke plasma guda biyu na ESAB. Ɗayan na'ura mai mahimmanci na plasma mai mahimmanci wanda zai iya yanke 4mm zuwa 25mm zanen gado.Wani kuma shi ne plasma na al'ada, wanda zai iya yanke faranti har zuwa 60mm a cikin bakin karfe da carbon karfe.Waɗannan inji sune. Har ila yau, iya zana lankwasa Lines, part lambobi da rami centers.Dukansu inji suna iya yankan 12 mx 3 m, da most sheet size halin yanzu samuwa.
Lankwasawa, Guillotine da Rolling TW Profile Services suma suna da kayan aiki da kyau a cikin wannan sashin kuma sabis ne mai ƙima mai mahimmanci ga abokan cinikinsa.
Kamfanin yana da birki na latsa guda biyar tare da karfin lanƙwasa daga 0.5mm zuwa 12mm a kan tsayin 4m a kan shafin da kuma ƙarin 25mm akan tsayin 6m. Kayan aikin lanƙwasa ya haɗa da birki na Ermaksan guda biyu.
Ana yin Countersinking akan cibiyoyin injin Quaser CNC guda biyu da radial drills guda biyar. Girman gadon CNC yana iyakance zuwa 1 500mm x 600mm.
Dukansu injunan suna ba da sabis na mirgina kan-site tare da iyakoki masu zuwa - mirgine kauri har zuwa 8mm da nisa har zuwa 2.5m. Ana iya ba da ƙarin sabis na mirgina a waje don faranti na 80mm sama da 3m fadi.
Tube Laser Processing TW Profile Services kuma ya mallaki sabis na 'yar'uwar kamfanin TW Tube Laser da Processing da ke kusa da titin Kent a Underbolt.A bara, kamfanin ya shigar da na'urar laser 6-axis BLM 14 tube laser da BLM LT Fiber tube laser.
Babban diamita BLM 14 tube Laser inji tare da 3D iya aiki iya aiwatar da bayanan martaba har zuwa 355 mm tare da bango kauri na 20 mm, iya rike bayanan martaba har zuwa 13 m tsawon, duka a ciki da waje, kuma yana da ikon machining manyan m profiles, buɗaɗɗen tsarin Sashe, irin su H, I, kusurwoyi, da tashoshi, suna da ɗan ƙaramin keɓantawar injin mutum.
BLM 14 na'ura na iya sarrafa ƙananan ƙarfe, ƙarfe mai ƙarfi, ƙarfe mai ƙarfe da bakin karfe.Babu kayan aiki na musamman da ake buƙata, sauƙaƙe samar da ƙima mai girma da ƙananan ƙira.
A Multi-axis yankan shugaban a kan 6-axis BLM LT 14 tube Laser sa oblique yankan, weld shiri da chamfering na ramuka ba tare da motsi da tube, tabbatar da kyau kwarai yawan aiki da yanke ingancin.
A gefen bayanin martaba, suna da na'urori masu sarrafa kai guda takwas waɗanda za su iya yanke kayan daga 6mm zuwa 300mm. A cikin sashin plasma, suna da nau'i biyu na ESAB. Sauran shi ne na al'ada plasma, iya yankan faranti har zuwa 60mm a bakin karfe da carbon steel.These inji ne kuma iya engraving lankwasa Lines, part lambobi da rami centers.Dukansu inji suna iya yankan 12 mx 3 m, mafi girma takardar size size. a halin yanzu akwai
TW Profile Services kwanan nan ya sayi Weber polisher daga Retecon Machine Tools
"Mun sake fita daga cikin akwatin akan wannan batu.A lokacin, ita ce irinta mafi girma kuma mafi sarrafa kanta a Afirka ta Kudu,” in ji Joost.
BLM LT fiber tube Laser, tare da damar har zuwa 152 mm, na iya aiwatar da tubes da bayanan martaba har zuwa 6.5 m tsawon kuma har zuwa 4.5 m a ƙãre samfurin.It siffofi da fiber Laser sabon tsarin da wadannan ƙarin abũbuwan amfãni: shirye-shirye da kuma atomatik saituna, canzawa ta atomatik a cikin mintuna biyu kawai, rage yawan amfani da wutar lantarki da shigar da wutar lantarki, da mafi girman ingancin katako don saurin yanke sauri tare da rabon wutar lantarki da rage farashin kulawa.
“Kasuwa don yankan bututu mai zagaye da murabba'i har zuwa 140mm yana da kyau.Kamar dai mu LT 14, dole ne mu yi tunani game da abin da kuma za mu iya bayar da kasuwa, abin da abũbuwan amfãni da LT Fiber a kan sauran inji, abin da ya sa Mu daban-daban?Ƙarfin mu a cikin kasuwar Laser bututu shine ikon yanke diamita daga 12mm zuwa 355mm akan injunan Laser ɗin mu.
Irin wannan tsare-tsare don bambance cibiyar sabis na ci gaba da ƙoƙari don zama daban-daban kamar yadda zai yiwu daga gasar. Wannan wajibi ne.Wannan rayuwa ce mai zaman kanta.
“Yayin da wutar lantarkin da muke amfani da shi ya yi yawa, muna bukatar mu nemo mafita.Sakamakon shi ne kwanan nan kamfanin ya sanya na'urar sarrafa hasken rana mai karfin 200kW wanda Passat Energy ya samar," in ji Joost.
Na kuma lura cewa TW Profile Services, kamfani wanda ke shirye kuma yana son yin amfani da sabuwar fasaha don haɓaka kasuwancinsa kuma mai yiwuwa ya zama na farko, bai shiga cikin yankan fiber tare da lebur ɗin lebur ɗin sa ba.
Kamfanin yana da birki na latsa guda biyar tare da karfin lanƙwasa daga 0.5mm zuwa 12mm a kan tsayin 4m a kan shafin da kuma ƙarin 25mm akan tsayin 6m. Kayan aikin lanƙwasa ya haɗa da birki na Ermaksan guda biyu.
Ana yin Countersinking da hakowa akan cibiyoyin injin Quaser CNC guda biyu waɗanda F&H Machine Tools ke bayarwa, CNCs an iyakance su zuwa girman gado 1 500 mm x 600 mm.
"Muna sane da fa'idar Laser fiber, amma har yanzu suna da iyaka wajen samar da sakamakon da muke son yanke kayan da suka fi kauri.Yawancin raguwar mu yana faruwa ne akan kayan ma'aunin sirara, amma mun yi imanin muna da kayan sarrafa kayayyaki a masana'antar injiniya masu nauyi kamar sufurin jirgin ƙasa ya sami kasuwanci mai yawa."
“S355 allunan tare da kauri na 100mm kuma a ƙasa suna samuwa a cikin kasuwar gida.Daga 100mm zuwa 300mm, masana'antun mu na gida ba sa samar da su ga ma'auni.Don haka yanzu muna shigo da wannan kayan daga kasar Sin, tare da kayan da aka kashe da kayan zafi tare da taurin Runell na 400 da 500.”
"Amma nan gaba kadan, za mu iya yin canji a cikin fiber, saboda mun ji labarin ci gaba a cikin kewayon 25mm."
TW Profile Services ya mallaki masu yankan Laser guda takwas na Trumpf. Kamfanin na iya Laser yanke kayan karfe na carbon daga 0.5mm zuwa 25mm, gami da faranti na tukunyar jirgi, bakin karfe daga 0.5mm zuwa 20mm da 50mm
Lokacin aikawa: Fabrairu-18-2022