Chicago Metal Fabricators 'sabon fiber Laser abun yanka ba gantry machine.The X-axis ne karfe tsarin mika tare da tsakiyar sabon chamber.It aka tsara don samar da ƙarin goyon baya ga high-gudun sabon heads.It kuma damar samun damar zuwa dukan tsawon Laser sabon tebur.
Located a gefen kudu maso yammacin birnin, Chicago Metal Fabricators sun kasance a kusa da fiye da shekaru 100. Amma ko da a wannan zamani da zamani, ya nuna shirye-shiryen rungumar sabuwar fasahar - mafi kwanan nan daya daga cikin mafi girma fiber Laser cutters a cikin. Amurka
Idan kuna tafiya kusa da masana'anta, wanda aka raba tare da bungalows irin na Chicago da sauran gidajen iyali guda ɗaya, girman ginin masana'anta na iya mamakin girman ginin.Ya rufe ƙafar murabba'in 200,000, kusan rabin girman toshewar birni. Tun da yake. An kafa shi a cikin 1908, ginin ya faɗaɗa ɗaki ɗaya a lokaci ɗaya. Ɗakuna masu bangon tubali suna ba da hanya zuwa wasu dakuna masu bangon tubali har sai kun isa wani babban teku a bayan ginin.
A farkon karni na 20, Chicago Metal Fabricators sun ƙera katako na ƙarfe da tsarin aikin famfo ta hanyar amfani da matsi da spool pulleys da fulwheels da ke hawa kusa da rufi;a gaskiya ma, kamfanoni da yawa har yanzu suna mamaye matsayi iri ɗaya kamar yadda suka yi kusan karni daya da suka wuce , wanda shine ƙididdiga ga tarihin masana'antu na kamfanin. A yau, yana mai da hankali kan abubuwa masu nauyi da manyan majalisai daga ma'auni na 16 zuwa allon 3 ". Taron bita zai iya samun. har zuwa 300 jobs bude a kowane lokaci.
"Muna da manyan wuraren ƙirƙira masu nauyi," in ji Randy Hauser, shugaban Chicago Metal Fabricators.“Tabbas, a matsayinka na mai ƙera ƙarfe, kana son samun dogayen ruwa, amma ba mu.Muna da babban yankin bay a baya, amma muna da manyan dakuna da yawa.Don haka dakin da muke amfani da shi ya fi salon salula.
“Alal misali, muna yin ƙera bakin karfe a cikin dakunan da ke keɓe don nisantar gurɓatar carbon.Sannan muna yin ayyuka masu haske da yawa da kuma taro a wasu ɗakuna,” in ji shi.” Mun saka aikinmu ta hanyar salula.Ya yi amfani da yanayin da muke ciki a yanzu.”
Kamar yadda nau'ikan ayyuka na masana'antu suka samo asali a cikin shekaru, haka ma abokin ciniki ya kasance.Chicago Metal Fabricators yanzu suna ba da sassa na ƙarfe don sararin samaniya, tallafin filin jirgin sama, gine-gine, dogo da masana'antun ruwa.Wasu ayyuka suna da kyau sosai, kamar 12- ton 6-inch Aerospace component.A514 karfe na bukatar sophisticated thermal iko da Magnetic barbashi dubawa na kowane weld pass bayan 24-hour riƙe period.Gone ne kwanaki na yin sauki bututu tsarin a kudu maso yammacin gefen factory.
Yayin da waɗannan manya-manyan ƙirƙira ƙirƙira da walda suka ƙunshi babban kaso na kasuwancin kamfanin, Hauser ya ce har yanzu yana yin ɗan aikin ƙarfe.
Shi ya sa sabon Laser sabon damar da muhimmanci ga kamfanin kamar yadda ya dubi ga nan gaba dama.
Chicago Metal Fabricators sun shiga cikin yankan Laser a cikin 2003. Ya sayi na'urar yankan Laser 6 kW CO2 tare da yankan ƙafar ƙafa 10 x 20.
"Abin da muke so game da shi shi ne cewa yana iya ɗaukar manyan alluna masu nauyi, amma muna da adadin allunan ƙarfe," in ji Hauser.
Nick DeSoto, injiniyan aikin a Chicago Metal Fabricators, yana duba sabon abin yankan fiber Laser yayin da ya gama aiki.
Masu sana'a sun kasance masu sha'awar kiyayewa, don haka CO2 lasers har yanzu suna iya sadar da sassa masu inganci masu kyau.But tabbatar da cewa Laser yanke daidai don saduwa da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun kayan aiki yana buƙatar na'ura na yau da kullum. zama offline na tsawon lokaci.
Hauser ya ce ya kasance yana sa ido kan fasahar yankan fiber Laser tsawon shekaru, amma kawai yana son bin fasahar ne bayan an tabbatar da hakan. A lokaci guda kuma, ya sami amsa mai kyau daga amintattun majiyoyi, kuma ya ga yadda yankan kai kayayyaki ya samo asali zuwa. ƙyale Laser fiber don yanke karafa masu kauri fiye da al'ummomin da suka gabata na fasaha za su iya ɗauka.
Bugu da ƙari, yana so ya sami masana'anta da ke son gina tebur na al'ada na 10-by-30. Mafi girman teburin yankan shine kusan ƙafa 6 x 26, amma Chicago Metal Fabricators suna da birki mai tsayi na ƙafa 30, mafi girma. wanda ke samar da tan 1,500 na karfin lankwasawa.
"Me yasa siyan 26-ft.Laser, saboda kun san oda na gaba da za mu samu zai zama 27-ft.wani bangare, "in ji Hauser, yana yarda cewa kamfanin yana da kusan 27-ft. Parts a cikin bitar a wannan rana.
Kamar yadda binciken fiber Laser ya zama mafi tsanani, mai sayar da kayan aikin inji ya ba da shawarar Hauser ya dubi CYLASER.Bayan koyo game da haɗin gwiwar kamfanin da dogon lokaci tare da fasahar fiber Laser da kuma kwarewa wajen gina manyan na'urorin yankan, Hauser ya san cewa ya sami sabon fasaha maroki.
Kafin shigar da filin yankan karfe, CYLASER ya kasance mai sana'a na na'urorin walda na al'ada. Yana kusa da kayan aikin Italiyanci na IPG Photonics, babban mai ba da wutar lantarki na fiber Laser ga maginin na'ura na duniya. Wannan kusanci ya haifar da kamfanonin biyu. don haɓaka dangantakar fasaha mai ƙarfi a cikin shekaru, a cewar jami'an kamfanin.
A farkon 2000s, IPG ya fara ba da babban ƙarfin fiber Laser don kasuwar walda.Ya ba da CYLASER tare da janareta don gwadawa, wanda ya burge masu haɓaka samfuran kamfanin.Ba da daɗewa ba, CYLASER ya sayi nasa fiber Laser samar da wutar lantarki kuma ya fara amfani da shi. aikace-aikace yankan karfe.
A cikin 2005, CYLASER ya shigar da na'urar yankan Laser na farko a cikin wani taron masana'antu a Schio, Italiya.Daga can, kamfanin ya ɓullo da cikakken kewayon 2D yankan inji, hade 2D yankan da tube yankan inji, kazalika da tsayawa-shi kadai tube yankan. inji.
Mai sana'anta yana yin manyan masu yankan fiber Laser a Turai, da kuma yadda yake ɗaukar motsin motsi na X-axis na yankan kai ya mamaye sha'awar Hauser. ;maimakon haka, yana amfani da tsarin "tsarin jirgin sama".
Tun da fiber Laser ba ya bukatar ya bi gargajiya gantry gada feed madubi hanya, CYLASER ne free to tunanin wata hanya don matsar da Laser sabon head.Its jirgin sama tsarin zane mimics wani jirgin sama reshe, tare da babban goyon bayan tsarin mika saukar da tsakiyar tsakiya. na wing.In Laser abun yanka zane, da X-axis kunshi wani sama karfe tsarin da aka danniya saki da kuma daidai machined.It gudanar saukar da tsakiyar yankan chamber.The karfe tsarin ne kuma Fitted tare da tara da pinion da kuma daidaitaccen tsarin dogo.A ƙasan madaidaicin X, an haɗa madaidaicin Y axis ta madaidaiciyar madaidaiciyar saiti guda huɗu.Wannan tsari an tsara shi don iyakance duk wani lanƙwasa na axis Y.Z axis da yanke kai suna ɗora akan axis Y.
Dogayen sassa da aka yi amfani da su don shigar da igiyoyi a cikin gine-ginen kasuwanci an yanke su akan sabbin na'urori na fiber Laser kuma suna lankwasa a kan manyan injinan lankwasa na kamfanin.
Babban zanen gantry akan tebur mai faɗin ƙafa 10 yana ɗauke da inertia mai yawa, in ji Hauser.
"Ba na son manyan karfen katako sosai lokacin da kuke yankewa da sarrafa kananan abubuwa cikin sauri," in ji shi.
Tsarin ƙirar jirgin sama yana ba da damar masana'antun damar zuwa kowane gefe da tsawon tsayin ɗakin yankan Laser.Wannan ƙirar mai sassauƙa kuma tana ba masana'antun damar sanya ikon sarrafa injin kusan ko'ina a kusa da injin.
Chicago Metal Fabricators sun sami 8 kW fiber Laser cutter a watan Disamba 2018. Yana da fasalin mai canza pallet mai dual don haka mai aiki zai iya sauke sassa daga kwarangwal ɗin da ya gabata kuma ya ɗora blank na gaba yayin da injin ɗin ke yin wani aiki. Hakanan ana iya samun damar yin amfani da Laser daga gefe idan mai aiki yana son shiga cikin sauri, kamar jefa ragowar akan teburin yanke don aiki mai sauri.
Fiber Laser ya kasance yana aiki tun watan Fabrairu tare da taimakon Nick DeSoto, injiniyan masana'antar masana'anta da ke Chicago, wanda kuma shine mabuɗin don kawo tsoffin na'urorin laser na CO2 na kamfanin tare da kiyaye su na tsawon shekaru.Hauser ya ce laser ya yi. kamar yadda ake tsammani.
"Abin da muka samu a kan tsofaffin injunan Laser shine cewa lokacin da kuka wuce kashi uku cikin hudu na inch, Laser na iya yanke shi, amma ya fi matsala tare da ingancin farantin," in ji shi. zuwa wannan kewayon, masu yanke plasma HD ɗin mu suna da kyau ga yawancin aikace-aikace.
"Mun saka hannun jari a cikin nau'ikan kayan aiki iri-iri daga 16-ma'auni zuwa 0.75-inch a cikin wannan sabon laser," in ji Hauser.
CYLASER yankan shugabannin an tsara su don samar da high quality cuts a kan daban-daban na karafa a cikin daban-daban kauri.The Vortex alama daidaita katako ikon a hade tare da taimakon gas kwarara da kuma matsa lamba, sakamakon rage streaks da wani karin uniform bayyanar a kan Laser yanke gefuna, musamman a kan. bakin karfe 0.3125 ″ ko ya fi girma.Vega shine sunan aikin gyaran yanayin katako na yankan kai, wanda ke daidaita girman katako don yanayin yanke mafi kyau a yanayi daban-daban.
Chicago Metal Fabricators, wanda ke aiwatar da babban kundin aluminum da bakin karfe, sun canza yawancin aikin su zuwa sababbin masu yankan Laser.Hauser ya ce na'urar tana tabbatar da ingancinta lokacin da ake yanke katako na aluminum, yawanci har zuwa 0.375 inci. Sakamakon ya kasance " kwarai da gaske,” inji shi.
A cikin 'yan watannin nan, masana'antun sun gudanar da sababbin lasers fiber kwana shida a mako a cikin canje-canje guda biyu.Hauser ya kiyasta yana aiki sau biyu da sauri fiye da tsofaffin masu yanke laser CO2.
Dogayen sassa da aka yi amfani da su don shigar da igiyoyi a cikin gine-ginen kasuwanci an yanke su akan sabbin na'urori na fiber Laser kuma suna lankwasa a kan manyan injinan lankwasa na kamfanin.
"Na yi farin ciki da fasaha," in ji Hauser. "Muna buƙatar maye gurbin ruwan tabarau sau ɗaya kawai a shekara, kuma kulawar tabbas shine kashi 30 cikin dari na hayaƙin CO2.Lokacin aiki (tare da sabon laser) ba zai iya zama mafi kyau ba. "
Tare da wasan kwaikwayon da girman sabon sabon fiber Laser abun yanka, Chicago Metal Fabricators yanzu yana da sababbin damar da ya yi imanin zai taimaka masa ya kara haɓaka tushen abokin ciniki.Don faɗi cewa wannan babban abu ne ba ƙari ba ne.
Dan Davis shine babban editan The FABRICATOR, babbar masana'antar kera karafa da kafa mujallu, da wallafe-wallafen 'yar uwarta, Jarida ta STAMPING, Tube & Pipe Journal, da The Welder.Ya kasance yana aiki akan waɗannan wallafe-wallafe tun Afrilu 2002.
FABRICATOR ita ce babbar mujallar masana'antar kere kere ta Arewacin Amurka.Mujallar tana ba da labarai, labarai na fasaha da tarihin shari'a waɗanda ke ba masana'antun damar yin ayyukansu da inganci.FABRICATOR yana hidimar masana'antar tun 1970.
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Ji daɗin cikakken damar yin amfani da bugu na dijital na Jaridar STAMPING, wanda ke ba da sabbin ci gaban fasaha, mafi kyawun ayyuka da labarai na masana'antu don kasuwar tallan ƙarfe.
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Lokacin aikawa: Fabrairu-21-2022